What are the solutions for automatic bottle unscramblers to appear

During the bottle delivery stage of the automatic bottle unscramblers, the bottle locking problem is a common and complex challenge. This problem usually originates from the interaction of a variety of factors, including bottle size deviation, irregular shape, mismatch in the conveyor belt running speed, and design defects in the internal structure of the bottle handler. When bottles are sized beyond the standard range or shape does not meet the requirements, they may not pass through all aspects of the bottle handling machine, causing the bottle to get stuck. In addition, if the speed of the conveyor belt is too fast or too slow, it may also cause the bottles to collide or accumulate during the conveying process, thereby aggravating the occurrence of bottle jamming.

To solve this problem, the manufacturer of automatic bottle unscramblers has jointly developed a series of effective solutions with users. From the perspective of equipment design, modern automatic bottle unscramblers are usually equipped with a removal mechanism, a bottle detection device and a bottle hanging port conveying air duct device. These advanced devices can automatically shut down and issue an alarm when the bottle is detected, effectively preventing the bottle from tipping or pile up during transportation. At the same time, by optimizing the internal structure of the bottle care machine, such as adjusting the height, angle and speed of the conveyor belt, the equipment's adaptability to bottles of different shapes and sizes can be significantly improved, thereby reducing the frequency of bottle locking problems.

In addition to improvements in equipment design, users can also take a series of preventive measures when actually operating the automatic bottle handling machine to reduce the incidence of bottle locking problems. For example, before the device is started, users are advised to conduct low-speed running tests to detect potential abnormalities in a timely manner. At the same time, users should flexibly adjust the lifting speed and bottle cleaning speed according to actual production conditions to ensure that the equipment operation speed matches the actual needs of the production line. In addition, regular equipment maintenance and maintenance is also crucial. Users should regularly clean the conveyor belt, check the transmission mechanism, fasten loose parts, etc. to ensure the stable operation of the equipment.

For the existing bottle card problems, users should take quick and effective solutions. First, the machine should be shut down immediately and the specific location of the bottle should be checked. If the bottle is stuck on the conveyor belt, you can try manually adjusting or cleaning obstacles on the conveyor belt; if the bottle is stuck in a part of the bottle removable machine, you need to carefully open the equipment shell for inspection and repair. During the maintenance process, users should follow safety operating specifications to avoid accidents.

For specific types of bottles, such as PET bottles, users can also implement some special solutions to further reduce the occurrence of bottle card problems. For example, in response to the poor transparency of PET bottles, users can improve the overall quality of the bottle by adjusting the heating temperature and time, using a dryer to remove moisture, and improving the quality of the embryo tube. For problems such as whitening pearl luster or offsetting the water outlet at the bottom of the bottle, users can optimize the molding effect of the bottle by adjusting parameters such as heating temperature, embryo tube quality, and stretching rod position. These targeted improvement measures can not only effectively reduce the occurrence of bottle locking, but also improve production efficiency and product quality, providing stronger support for the production and operation of enterprises.