What are the common faults of automatic bottle unscramblers

During the operation of the automatic bottle unscramblers, vibration phenomenon is one of the most common faults. This vibration usually occurs when the operating speed of the device is close to or reaches a critical speed. When the operating speed of the equipment exceeds the critical speed, the dynamic stability of the rotor will be significantly affected, which will intensify the vibration of the equipment. At this time, the operation of the equipment must be stopped immediately and speed reduction measures must be taken to prevent serious safety accidents such as a shaft breakage. It is important to note that you should never suddenly lose power during shutdown, as this practice may cause the rotor to stop at a slow speed, thereby increasing safety risks. The correct operation should be to achieve smooth stopping of the equipment by lowering the gear.

The phenomenon of bottle locking is also one of the common faults in automatic bottle processing machines. Bottle jams usually occur during bottle transport, and the reasons include friction, collisions or improper equipment adjustments, which cause the bottle to be stuck and unable to continue moving forward. To solve this problem, modern automatic bottle processing machines are usually equipped with a removal mechanism, a bottle detection device and a bottle hanging port conveying air duct device. These devices can automatically shut down and issue alarm signals when the bottle is detected, while effectively preventing the bottle from tipping over during transportation. However, these devices cannot completely eliminate the phenomenon of bottle locking. Therefore, users should perform low-speed operation and debugging before using the equipment, and adjust the speed of boosting and bottle cleaning according to the actual production conditions to reduce the probability of bottle locking.

For plastic bottle bottle care machines, there are also some faults related to the bottle material and processing process. For example, insufficient transparency of PET bottles may be caused by a variety of factors, including excessive heating temperature, excessive heating time, moisture in compressed air, and opacity in the injection molded embryo tube itself. In order to solve this problem, it is necessary to eliminate it by adjusting the heating temperature, shortening the heating time, using a desiccant to remove moisture, and improving the quality of the embryo tube. In addition, the PET bottle has white pearl luster, offset position of the bottle bottom water outlet, and uneven thickness of the bottle wall, which is also closely related to factors such as heating temperature, embryo tube quality, and the position of the stretching rod, and corresponding adjustment measures are needed to be taken to solve it.

In actual operation, regular maintenance and maintenance of the equipment is the key to ensuring the efficient and stable operation of the automatic bottle unscramblers. Users should establish a complete equipment management system, regularly check the wear of each component, and replace damaged components in a timely manner. At the same time, operators should receive professional training and be familiar with the working principles and troubleshooting methods of the equipment to improve the efficiency and safety of the equipment.